What You Need to Know about Rotary Screw Air Compressor Maintenance Tips

If you want to keeps your rotary screw air compressor running effectively and efficiently, your need to prioritize regular maintenance. Industry research has proven that a proactive maintenance strategy has the potential to reduce the maintenance costs in ways you could never have imagined before.

And that’s what this simple guide will help ensure you unravel today. Below are some of the things you can do to ensure your rotary screw air compressor is running effectively at all times without strain.

Change Air Filters Every 4,000 Hours

You should make it the norm to inspect air filters every 2,000 hours and change them every 4,000 hours. Of course, you can also make the changes as per manufacturer’s recommendation or service indicators.

Remember, the filters are responsible for removing particulates that enter your rotary screw air compressor’s intake, regardless of the air source. It is important to note that dirty filters raise the pressure drop, making your system far less efficient.

Always Check the Oil Level

Before starting your rotary screw air compressor, you need to ensure that you check the oil level. Try as much as possible to change oil filters every 2,000 hours of operation to remove metal filings, calcium, and other materials in the oil and prolong its useful life.

There’s nothing wrong with shortening the intervals for changing and sampling oil when you have demanding conditions such as high temperatures or dust and dirt in your intake air. Of course, oil-free compressors don’t have the same need for oil change as oil-lubricated units, making air compressor maintenance less expensive for the first several years.

Repair System Air Leaks Fast

You’d be surprised to learn that compressed air system typically lose between 30% and 50% of their volume to air compressor leaks, with poorly maintained systems running as high as 80%. For this reason, among your first tasks entails determining how many leaks you have and fixing them within the shortest time possible.

Newer, visual, acoustic imaging devices known as ultrasonic leak detection systems leverage multiple directional microphones to triangulate the position of a leak source, overlaying the leak’s ultrasonic ‘signal’ on a video image of your plant.

Of course, there is a lot more you should do when it comes to rotary screw air compressor maintenance if you are to stand a better chance of reaping maximum benefits.